|
| الـ MOQ: | 1 مجموعة |
| السعر: | USD1,000-700,000. Based on customization. |
| العبوة القياسية: | تغليف فيلم بلاستيكي صناعي ، مضمون بأسلاك فولاذية. |
| فترة التسليم: | 30 يومًا |
| طريقة الدفع: | L/C ، T/T. |
| القدرة على التوريد: | 30 مجموعة في الشهر |
| 1.1 Production Line | ||
|
This roll forming production line serves industrial and commercial shelving manufacturers, offering high precision, high-speed, and fully automated production. It enables consistent rack upright profiles for warehouses, retail, and storage systems. The line ensures accurate punching, stable forming, and reliable hydraulic cutting, optimizing production efficiency and product quality for diverse client needs. |
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|
|
Guide |
Roll Forming |
| 1.2 Profile | |
| The rack upright profile is made of galvanized steel, thickness 1.0–2.0mm, featuring precise punched holes for bolts and attachments. It has a vertical column shape with optional reinforcing ribs. Designed for warehouse and retail shelving, the profile ensures high strength, dimensional accuracy, corrosion resistance, and easy assembly, suitable for heavy-duty storage applications. | |
| Material: Galvanized Steel / PPGI / Aluminum | Thickness: 1.5-2.5mm |
| Yield strength: 200 - 350 Mpa | Tensil stress: 200 -350 Mpa |
| 1.3 Production Process | |
|
Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Punch → Hydraulic Cutter → Auto Stacker |
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|
|
|
Process: This production line precisely forms rack upright profiles with pre-punched bolt holes. Servo feeding ensures alignment with punching, while the gantry roll former guarantees dimensional accuracy and structural stability. The tracking hydraulic cutter provides precise length control. Accumulator racks coordinate speed differences, maintaining continuous, high-efficiency production with minimal downtime. |
| 1.4 Key Focus | |
|
High Precision Punching: Ensures accurate hole placement and alignment. |
|
|
Gantry Roll Former with Gearbox: Delivers stable, consistent profile dimensions. |
|
|
Servo Feeding Coordination: Synchronizes punching and forming, reducing errors. |
|
|
Tracking Hydraulic Cutter: Guarantees exact profile lengths at high speed. |
|
|
Accumulator Rack: Maintains continuous production despite speed differences. |
|
|
Automated and Flexible: Supports various rack upright sizes and thicknesses. |
| 2.1 Decoiler | ||
| Structure | Stand-up structure | |
| Working Form | Manual, motorized, or hydraulic | |
| Loading Capacity | 5T | |
| Coil Width | customizable | |
| Inner Diameter | Φ450 – Φ550 mm | |
| Out Diameter | 1500 mm | |
| Model | DC-MU2 | |
| 2.2 Optional Upgrade: Loading Car | ||
|
The loading car lifts coils smoothly and positions them accurately on the decoiler, reducing labor, improving safety, and ensuring faster, more stable coil changeovers. | |
| 2.3 Guiding Device With Pre-Cut Broaching Shear | ||
| Guiding Roller | Adujust the coil feeding width | |
| Pre-cut Broaching Shear | Cut the steel coil before roll forming | |
| Digital Display | See the feeding width directly | |
| 2.4 Roll Forming Machine | ||
| Working Speed | Around 20 m/min | |
| Structure | Wall panel type. Optional: Cast-iron stands or guide pillar | |
| Driving System | Chain system. Optional: Gearbox | |
| No. of Forming Stations | 18 stands | |
| Shaft Diameter | 70mm solid shaft | |
| Motor Power | 5.5 Kw | |
| Roller Material |
45# steel polished and chromed HRC58-62° |
|
| Shaft Material | High grade 45# steel polished(CNC lathe) | |
| Steel Coil Material | PPGI or GI | |
| Steel Coil Thickness | 0.25-0.8mm | |
| 2.5 Optional Upgrade: Cover | ||
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|
|
| Mounted On The Inside: No Cover Required | Solid Cover For Chain | Mesh Safety Cover |
| 2.6 Cutter | ||
| Common Power Type | Hydraulic. Optional: motor type. | |
| Hydraulic Power |
4-5.5Kw, customizable |
|
| Blade Material |
Cr12 Mov |
|
| Hardness |
With quenched treatment HRC 58 – 62° |
|
| 2.7 PLC Control Cabinet | |||
| PLC Brand | Delta, customizable | Power Supply | 380v, 50HZ, 3Phase (It depends on customer requirement) |
| Encoder Brand | Omron, customizable | Language | Chinese + English, Spanish, French, Russian, etc |
| Touch Screen | MCGS, customizable | Operation type | Manual /auto two-type switch |
| Hanging Arm Type | Saving Space | Standing Type | greater component integration and flexible positioning |
|
Hanging-Arm Control Box |
Standing Control Box |
||
| 2.8 Hydraulic Power Unit (HPU) | ||
|
Motor Power |
5.5Kw | |
| Oil Required |
N32 or N46 hydraulic oil is available |
|
|
Design |
The hydraulic station has a fan cooling system |
|
| Optional |
It can be installed on or inside the roll former to save space |
|
| 2.9 Analysis | |
| 5T Hydraulic Decoiler | Handles heavy steel coils, ensures smooth feed |
| Servo Feeding | High-precision feeding, coordinates with punching |
| Punching Press | Creates accurate bolt holes, reduces secondary work |
| Steel Coil Storage | Buffers material, synchronizes punch and forming speed |
| Guiding System | Maintains center alignment, improves profile accuracy |
| Roll Former | Stable forming, high precision, suitable for complex profiles |
| Flying Hydraulic Cutter | Cuts profiles to exact length, tracks roll former speed |
| Out Table | Collects finished profiles, ready for packing or stacking |
| Run-out Table | Facilitates smooth product exit and temporary storage |
| Designed for integration with auto stacking systems | |
| Component | Quantity |
| Hydraulic Decoiler | 1 set |
| Servo Feeder | 1 set |
| Punch Press | 1 set |
| Roll Former | 1 set |
| Hydraulic Cutter | 1 set |
| Out Table | 2 sets |
| PLC Cabinet | 1 set |
| Hydraulic Station | 2 sets |
This roll forming line allows customization of the punching layout, roll former die set, number of forming stations, and tracking hydraulic cutter settings. Adjustments can be made for profile thickness, width, reinforcing ribs, hole patterns, and production speed. Servo feeding parameters can be tailored to specific client requirements for maximum efficiency.
|
|
| الـ MOQ: | 1 مجموعة |
| السعر: | USD1,000-700,000. Based on customization. |
| العبوة القياسية: | تغليف فيلم بلاستيكي صناعي ، مضمون بأسلاك فولاذية. |
| فترة التسليم: | 30 يومًا |
| طريقة الدفع: | L/C ، T/T. |
| القدرة على التوريد: | 30 مجموعة في الشهر |
| 1.1 Production Line | ||
|
This roll forming production line serves industrial and commercial shelving manufacturers, offering high precision, high-speed, and fully automated production. It enables consistent rack upright profiles for warehouses, retail, and storage systems. The line ensures accurate punching, stable forming, and reliable hydraulic cutting, optimizing production efficiency and product quality for diverse client needs. |
||
|
|
Guide |
Roll Forming |
| 1.2 Profile | |
| The rack upright profile is made of galvanized steel, thickness 1.0–2.0mm, featuring precise punched holes for bolts and attachments. It has a vertical column shape with optional reinforcing ribs. Designed for warehouse and retail shelving, the profile ensures high strength, dimensional accuracy, corrosion resistance, and easy assembly, suitable for heavy-duty storage applications. | |
| Material: Galvanized Steel / PPGI / Aluminum | Thickness: 1.5-2.5mm |
| Yield strength: 200 - 350 Mpa | Tensil stress: 200 -350 Mpa |
| 1.3 Production Process | |
|
Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Punch → Hydraulic Cutter → Auto Stacker |
|
|
|
|
Process: This production line precisely forms rack upright profiles with pre-punched bolt holes. Servo feeding ensures alignment with punching, while the gantry roll former guarantees dimensional accuracy and structural stability. The tracking hydraulic cutter provides precise length control. Accumulator racks coordinate speed differences, maintaining continuous, high-efficiency production with minimal downtime. |
| 1.4 Key Focus | |
|
High Precision Punching: Ensures accurate hole placement and alignment. |
|
|
Gantry Roll Former with Gearbox: Delivers stable, consistent profile dimensions. |
|
|
Servo Feeding Coordination: Synchronizes punching and forming, reducing errors. |
|
|
Tracking Hydraulic Cutter: Guarantees exact profile lengths at high speed. |
|
|
Accumulator Rack: Maintains continuous production despite speed differences. |
|
|
Automated and Flexible: Supports various rack upright sizes and thicknesses. |
| 2.1 Decoiler | ||
| Structure | Stand-up structure | |
| Working Form | Manual, motorized, or hydraulic | |
| Loading Capacity | 5T | |
| Coil Width | customizable | |
| Inner Diameter | Φ450 – Φ550 mm | |
| Out Diameter | 1500 mm | |
| Model | DC-MU2 | |
| 2.2 Optional Upgrade: Loading Car | ||
|
The loading car lifts coils smoothly and positions them accurately on the decoiler, reducing labor, improving safety, and ensuring faster, more stable coil changeovers. | |
| 2.3 Guiding Device With Pre-Cut Broaching Shear | ||
| Guiding Roller | Adujust the coil feeding width | |
| Pre-cut Broaching Shear | Cut the steel coil before roll forming | |
| Digital Display | See the feeding width directly | |
| 2.4 Roll Forming Machine | ||
| Working Speed | Around 20 m/min | |
| Structure | Wall panel type. Optional: Cast-iron stands or guide pillar | |
| Driving System | Chain system. Optional: Gearbox | |
| No. of Forming Stations | 18 stands | |
| Shaft Diameter | 70mm solid shaft | |
| Motor Power | 5.5 Kw | |
| Roller Material |
45# steel polished and chromed HRC58-62° |
|
| Shaft Material | High grade 45# steel polished(CNC lathe) | |
| Steel Coil Material | PPGI or GI | |
| Steel Coil Thickness | 0.25-0.8mm | |
| 2.5 Optional Upgrade: Cover | ||
|
|
|
| Mounted On The Inside: No Cover Required | Solid Cover For Chain | Mesh Safety Cover |
| 2.6 Cutter | ||
| Common Power Type | Hydraulic. Optional: motor type. | |
| Hydraulic Power |
4-5.5Kw, customizable |
|
| Blade Material |
Cr12 Mov |
|
| Hardness |
With quenched treatment HRC 58 – 62° |
|
| 2.7 PLC Control Cabinet | |||
| PLC Brand | Delta, customizable | Power Supply | 380v, 50HZ, 3Phase (It depends on customer requirement) |
| Encoder Brand | Omron, customizable | Language | Chinese + English, Spanish, French, Russian, etc |
| Touch Screen | MCGS, customizable | Operation type | Manual /auto two-type switch |
| Hanging Arm Type | Saving Space | Standing Type | greater component integration and flexible positioning |
|
Hanging-Arm Control Box |
Standing Control Box |
||
| 2.8 Hydraulic Power Unit (HPU) | ||
|
Motor Power |
5.5Kw | |
| Oil Required |
N32 or N46 hydraulic oil is available |
|
|
Design |
The hydraulic station has a fan cooling system |
|
| Optional |
It can be installed on or inside the roll former to save space |
|
| 2.9 Analysis | |
| 5T Hydraulic Decoiler | Handles heavy steel coils, ensures smooth feed |
| Servo Feeding | High-precision feeding, coordinates with punching |
| Punching Press | Creates accurate bolt holes, reduces secondary work |
| Steel Coil Storage | Buffers material, synchronizes punch and forming speed |
| Guiding System | Maintains center alignment, improves profile accuracy |
| Roll Former | Stable forming, high precision, suitable for complex profiles |
| Flying Hydraulic Cutter | Cuts profiles to exact length, tracks roll former speed |
| Out Table | Collects finished profiles, ready for packing or stacking |
| Run-out Table | Facilitates smooth product exit and temporary storage |
| Designed for integration with auto stacking systems | |
| Component | Quantity |
| Hydraulic Decoiler | 1 set |
| Servo Feeder | 1 set |
| Punch Press | 1 set |
| Roll Former | 1 set |
| Hydraulic Cutter | 1 set |
| Out Table | 2 sets |
| PLC Cabinet | 1 set |
| Hydraulic Station | 2 sets |
This roll forming line allows customization of the punching layout, roll former die set, number of forming stations, and tracking hydraulic cutter settings. Adjustments can be made for profile thickness, width, reinforcing ribs, hole patterns, and production speed. Servo feeding parameters can be tailored to specific client requirements for maximum efficiency.
العنوان
منطقة الصناعة، بوتو، كانغتشو، مقاطعة هيبي، الصين
الهاتف
86-195-3994-4963
البريد الإلكتروني
lexi@metalign.cn
